Lubricants and Oil Capacities

Oil Capacities

When standard units with oil level sight gauges are installed in standard mounting positions, the user needs simply to add lubricant to the center of the sight gauge red dot before operation-while the unit is not rotating.  These units must be operated with the vented filler caps provided, or internal case pressure may "pop" the sight gauge because of its large surface area.

Oil capacities will vary when units are placed in special mounting positions.  For planning purposes, use the table below to find approximate capacities.

Lubricating Procedures

We recommend the following procedures:

1.    Fill.  The unit should be filled with appropriate oil to the center of the sight gauge before operating.  Do not overfill.  Excessive oil levels result in higher operating temperatures and are as undesirable as using too little oil.  If a fitting is present, grease it before operation.

2.    85 hour flush.  After approximately 85 hours of operation, the reducer must be drained, flushed thoroughly with a light oil, and refilled with fresh recommended oil.

3.    2500 hour flush.  This flushing and refilling should be repeated every 2500 hours.

 

Single Reduction Oil Capacities, Approximate, for Various Mounting Positions

Size Horizontal Mount
WT,WTCHS (WB Ceiling Mnt) WB (WT,WTCHS Ceiling Mnt) U & UCHS K & KCHS
34 ----       7 oz. .24 ltr.    
45         17 oz. .53 ltr.    
50 10 oz. .31 ltr. 6 oz. .19 ltr. 10 oz. .31 ltr. 1 pt. 1 oz. .50 ltr.
60 15 oz. .44 ltr. 10 oz. .31 ltr. 11 oz. .33 ltr. 1 pt. 5 oz. .62 ltr.
70 1 pt. 11 oz. .81 ltr. 1 pt. 1 oz. .50 ltr. 1 pt. 7 oz. .68 ltr. 2 pt. 8 oz. 1.19 ltr.
80 2 pt. 6 oz. 1.13 ltr. 1 pt. 11 oz. .81 ltr. 2 pt. 8 oz. 1.15 ltr. 3 pt. 3 oz. 1.50 ltr.
100 5 pt. 5 oz. 2.25 ltr. 2 pt. 15 oz. 1.38 ltr. 4 pt. 1.90 ltr. 6 pt. 10 oz. 3.12 ltr.
120 6 pt. 10 oz. 3.13 ltr. 4 pt. 12 oz. 2.25 ltr.     8 pt. 11 oz. 4.12 ltr.
135 9 pt. 4.25 ltr. 6 pt. 10 oz. 3.12ltr.     14 pt. 8 oz. 6.87 ltr.
155 14 pt. 13 oz. 7 ltr. 8 pt. 12 oz. 4.13 ltr.     16 pt. 11 oz. 7.88 ltr.
175 21 pt. 12 oz. 10 ltr. 11 pt. 14 oz. 5.63 ltr.     29 pt. 1 oz. 13.75 ltr.
200     16 pt. 11 oz. 7.88 ltr.     35 pt. 11 oz. 16.88 ltr.
225     19 pt. 13 oz. 9.38 ltr.     35 pt. 15 oz. 17.0 ltr.

 

Double Reduction Oil Capacities, Approximate

Size DW & DWCHS DU & DUCHS
Primary Secondary Primary Secondary
60 5 oz. .16 ltr. 11 oz. .33 ltr. 5 oz. .16 ltr 15 oz. .44 ltr.
70 6 oz. .17 ltr. 1 pt. 1 oz. .50 ltr. 6 oz. .17 ltr. 1 pt. 8 oz. .70 ltr.
80 10 oz. .31 ltr. 1 pt. 10 oz. .77 ltr. 10 oz. .31 ltr. 2 pt. 2 oz. 1.0 ltr.
100 15 oz. .44 ltr. 3 pt. 3 oz. 1.5 ltr. 15 oz. .44 ltr. 4 pt. 1.9 ltr.
120 1 pt. 8 oz. .70 ltr. 5 pt. 2.35 ltr. 1 pt. 8 oz. .70 ltr. 8 pt. 11 oz. 4.4 ltr.
135 2 pt. 2 oz. 1.0 ltr. 6 pt. 12 oz. 3.2 ltr. 2 pt. 2 oz. 1.0 ltr 9 pt. 5 oz. 4.4 ltr.
155 4 pt. 1.9 ltr. 8 pt. 7 oz. 4 ltr.        
175 8 pt. 11 oz. 4.1 ltr. 12 pt. 5.7 ltr.        
200 9 pt. 5 oz. 4.4 ltr. 16 pt. 11 oz. 7.9 ltr.        
225 9 pt. 5 oz. 4.4 ltr. 19 pt. 14 oz. 9.4 ltr.        

Note: Both primary and secondary units must be filled with oil before placing in service.

Recommended lubricants must meet or exceed these standards:

15o to 60o F

(-9o to 16o C)

AGMA 7 cSt @ 104F(40C):414-506

50o to 125o

(10o to 52o C)

AGMA 8    cSt @ 104F(40C):612-748

 

1-800-423-3169
Cleveland Gear Company
3249 East 80th Street
Cleveland, Ohio 44104
sales@clevelandgear.com